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Fully Automatic EV Motor Stator Production Line for New Energy Vehicles

Model number:ND-DZX7
Introduction:The fully automatic EV motor stator production line is designed specifically for new energy vehicle applications, including electric cars, hybrid vehicles, and electric buses. This intelligent manufacturing solution integrates high-precision robotic systems, modular fixtures, and advanced stator assembly technologies to ensure high efficiency, accuracy, and low labor costs. Ideal for mass production, it supports various stator sizes and provides complete automation from insulation insertion to coil winding, forming, lacing, and electrical testing.

Product video

  • Specification
  • This automatic EV motor stator production line is specially developed for the manufacturing of new 

    energy vehicle motors, widely used in electric vehicles (EVs), hybrid electric vehicles (HEVs), and electric 

    buses. The production line combines intelligent robots, modular conveyors, and high-efficiency standalone 

    machines to achieve seamless, fully automated stator production.

     

    1. Intelligent Robot Integration for Material Handling

    Key Features:

    • Robotic arms perform material transfers between machines and the conveyor line.

    • Load capacity customized to suit stator weight.

    • Built-in robot cabling for clean layout and reduced maintenance.

    • High-precision repeatability of ±0.05mm.

    • Equipped with teaching pendant for flexible programming.

    new energy EV motor stator production line.jpg

    New energy EV motor stator production line.jpg

    2. Conveyor System & Fixture Pallets

    Highlights:

    • Line dimensions: 13.65m × 4m, modular sectional design for quick installation and removal.

    • Lifting mechanisms ensure accurate positioning for robotic pick-up/drop-off.

    • Anti-reverse locking mechanism (controlled by proximity switch) for smooth and safe operation.

    • Low-noise operation (<75dB).

    • Fixture plates feature lead-wire slots to avoid wire tangling or disruption during processing.

    • Adjustable conveyor speed: up to 20m/min.

    EV motor stator production line.jpg 

    3. Slot Paper Inserting Machine

    Functionality:

    • Performs automatic folding, cutting, forming, and insertion of insulation paper into stator slots.

    • Suitable for various slot shapes on a single machine.

    • Dual-edge chamfering to prevent wire interference.

    • Integrated servo and pneumatic systems for precise control.



    4. Coil Winding and Inserting Machine

    Specifications:

    • Multi-strand winding with rotating mold and robotic wire laying.

    • Winding speed and mold movement fully controlled via HMI.

    • Servo-controlled parameters: winding speed, mold drop height, wire positioning, wedge forming, etc.

    • Quick changeover time: ≤80 minutes.


     EV motor manufacturing line.jpg

    5. Coil Expansion Machine (4-Station)

    Features:

    • Modular mold design allows rapid model switching and precise stack length adjustments.

    • Servo-driven upper/lower molds and coil height forming for enhanced flexibility.

    • Fast tooling change and user-friendly operation.


    6. Coil Lacing Machine

    Advantages:

    • In/out sliding tables with automatic loading/unloading.

    • Automatic knotting and high-speed servo/pneumatic drive.

    • Customizable needle angle and slot-by-slot rotation via HMI for precise lacing.


    7. Stator Electrical Tester

    Testing Functions:

    • Fully integrated design optimized for automatic production lines.

    • Configurable test parameters: resistance, insulation, hi-pot, etc.

    • Supports connection with MES for data tracking and traceability.

    • High efficiency and user-friendly operation software.


    EV motor production line.jpg

    Application Scope:

    This EV stator production line supports a wide range of motor types, including:

    • Electric vehicle motors

    • Hub motors

    • DD BLDC motors

    • Compressor motors

    • Vacuum cleaner motors

    • Washing machine motors

    • Power tool motors

    • Custom industrial EV stators

    About NIDE - Your Reliable Partner in Motor Manufacturing Equipment

    NIDE Group specializes in the R&D and manufacturing of motor production machinery. We offer a full range 

    of solutions including standalone machines, fully automatic production lines for armature and stator, and 

    complete motor assembly lines. With over a decade of experience, we support clients with high-efficiency 

    equipment and tailored automation solutions for various motor types.

    Our product portfolio also includes motor components such as commutators, ball bearings, carbon brushes, 

    insulation paper, shafts, magnets, cooling fans, and motor covers. In addition, NIDE provides technical consulting, 

    project design, and turnkey services to help clients optimize their motor manufacturing processes.

    Machines Application

    NIDE machines are widely used in the production of various motor types, including:

    AC motors / DC motors / BLDC motors / universal motors / induction motors

    Single-phase and three-phase motors

    Common application fields: 

    Household appliances: washing machines, air conditioners, vacuum cleaners, electric mixers,

    electric shavers, hair dryers, electric toothbrushes

    Industrial equipment: pumps, compressors, power tools, fans, coolers

    Automotive: electric vehicles, hub motors, alternators

    NIDE helps manufacturers build efficient, automated motor production lines for both high-volume 

    and customized projects. More information please check our New Website: www.nidegroup.com.


    Global Service & Support

    NIDE offers global installation support, training, and after-sales services. Our engineering team ensures 

    smooth machine integration and continuous production performance.  Contact us  for technical consultation 

    for guidance on equipment selection.

    Contact Us

    marketing8@nide-group.com  (Head of Electric Machinery and Equipment)

    emarketing@nide-group.com  (Head of Motor Parts)

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