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Servo control commutator outer surface Turning machine

Model number:ND-LHL-QSFA-F
Introduction:The turning machine is used for armature commutator outer surface turning, it adopts three-axis servo control and is suitable for continuous production of three shifts.

Product video

  • Specification
  • Features and Application:

    1. The turning machine is used for armature commutator outer surface turning

    2. Single cutter , can turn more than one time

    3. Positive knife

    4. Three-axis servo control

    5. Belt vertical pressing down mechanism

    6. Loading and unloading: manual loading and unloading

    7. The armature commutator turning machine is suitable for continuous production of three shifts.

    8. An actuator can be moved in any state of production or standby, automatic and step operations can be inter-converted.

    9. Manual loading/unloading production armature.

     

    Function:

    1. Turning can be set between 1 and 4 cuts, and the parameters can be set separately: turning amount, cutting speed, belt speed, etc

    2. The oil pump fills V-block with oil automatically and quantitatively. The touch screen controls the lubrication time and refueling times

    3. It can be used for component debugging or control of single actuator under production condition. Single operation, automatic operation and step operation can be converted to each other

    4 .Remind operators to replace vulnerable parts: turning tool, V block and belt

    5. Allow fine adjustment of the Angle between the belt and rotor shaft

    6. Total 100 rotor turning parameters can be saved in HMI.

    7. The current parameters are displayed dynamically while production: shift output, cumulative output, production timing, etc

    8. Abnormal operation has automatic alarm: touch screen alarm, buzzer alarm and alarm light alarm


    Main specification


    Name

    Parameter

    Remark

    1

    Armature OD

    Ф20~Ф60 mm

    Can process up to Ф82 mmMinor changes are needed

    2

    Armature stack length

    10~100 mm


    3

    Shaft length

    50~250 mm


    4

    Length of shaft at commutator end

    6~80 mm


    5

    Shaft diameter at commutator end

    Ф3~Ф12 mm


    6

    Commutator diameter

    Ф12~Ф42 mm


    8

    Commutator roundness

    ≤0.003mm

    The commutation material is Ag Cu,

    Surface hardness of shaft≥HRC45

    Shaft Roundness at the bearing position≤1.5u

    Armature  balance control

    9

    Commutator bar-bar roundness

    ≤0.002mm

    10

    surface roughness

    Ra 0.4 ~ Ra 1.0

    as requirement

    11

    Maximum cutting amount

    Max 0.12mm for the first cutting

    Direction at commutator diameter

    12

    Armature speed regulation range

    Max 3000rpm

    Touch screen setting

    13

    Z direction Feeding speed

    Stepless adjustable

    Touch screen setting

    14

    Z direction cutting return speed

    non-adjustable

    Internal programming

    15

    Z direction cutting length

    4 different turning   lengths can be set

    Touch screen settingMax 30mm

    16

    Z direction stroke

    Max 40mm


    17

    X direction cutter feeding speed

    Stepless adjustable

    Touch screen setting

    18

    X direction cutting return speed

    non-ajustable

    Internal programming

    19

    X direction feeding accuracy

    Min 0.002mm

    Touch screen setting

    20

    Cutter compensation volume

    Min 0.002mm

    Manual touch screen setting

    21

    Rotor rotation during turning

    positive

    Observe the rotor rotation along the axis of commutatorCW

    22

    Air pressure

    Pressure 4~6kg/cm2


    23

    V-block material

    Artificial PCD diamonds


    24

    Turning tool material

    Artificial PCD diamonds


    25

    Turning tool type

    Wide blade

    12 degrees right/ left deviation

    26

    Machine power

    6KW

    Industrial vacuum cleaner power2.2KW

    Deburring machine power0.2KW

    27

    Power

    AC380V      50/60Hz

    Industrial vacuum cleanerAC380V  50/60Hz

    Deburring machineAC220     50/60Hz

    28

    Machine weight

    About 1100Kg

    Does not include vacuum cleaner and deburring machine weight

    29

    Workpiece operation height

    950mm±50

    The rotor center is high from the ground center

    30

    Production efficiency

    2200-2500pcs/shift

    10-12 sec/pc

    31

    Dimension

    1100mmlength x 900mmwidthx 1600mmheight3


    The commutator turning machine picture show

    commutator turning machine

    About Motor armature manufacturing

    Motor armature / rotor manufacturing production assembly line including: shaft pressing machine, end cover pressing machine, commutator pressing machine, armature insulation paper inserting machine, armature winding machine, commutator hot stacking machine, armature wedge inserting machine and armature testing machine, ball bearing inserting machine, and worm shaft inserting, NIDE can supply and manufacture about then ,and all the process will be done by machine automatically. Operator only needs to do loading and unloading. 

    motor armature rotor manufacturing

    About NIDE

    Nide is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.We can supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover,etc.We also provide technical support and consulting, project support and turn-key service for some motor manufacturing.

    motor manufacturing machine

    Our machine's application

    Our machines are mainly applied to induction motors, BLDC motor, universal motor, three phase motor, single phase motor, AC motor, DC motor, such as washing machine motor, air conditioner motor, pump motor, cooler motor, alternator motor, fan motor, ceiling fan motor, compressor motor, power tool motor, vacuum cleaner motor, mixer motor,  series motor, electrical car motor, wheel hub motor, electric toothbrush motor, hair dryer motor, electric shaver motor,etc.


    Contact us


    Motor Manufacturing Solution


    Email : emarketing@nide-group.com; marketing8@nide-group.com;


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