
Products

Model :ND-DZX7
Brief Introduction : The fully automatic EV motor stator production line is designed specifically for new energy vehicle applications, including electric cars, hybrid vehicles, and electric buses. This intelligent manufacturing solution integrates high-precision robotic systems, modular fixtures, and advanced stator assembly technologies to ensure high efficiency, accuracy, and low labor costs. Ideal for mass production, it supports various stator sizes and provides complete automation from insulation insertion to coil winding, forming, lacing, and electrical testing.
This automatic EV motor stator production line is specially developed for the manufacturing of new
energy vehicle motors, widely used in electric vehicles (EVs), hybrid electric vehicles (HEVs), and electric
buses. The production line combines intelligent robots, modular conveyors, and high-efficiency standalone
machines to achieve seamless, fully automated stator production.
Key Features:
Robotic arms perform material transfers between machines and the conveyor line.
Load capacity customized to suit stator weight.
Built-in robot cabling for clean layout and reduced maintenance.
High-precision repeatability of ±0.05mm.
Equipped with teaching pendant for flexible programming.


Highlights:
Line dimensions: 13.65m × 4m, modular sectional design for quick installation and removal.
Lifting mechanisms ensure accurate positioning for robotic pick-up/drop-off.
Anti-reverse locking mechanism (controlled by proximity switch) for smooth and safe operation.
Low-noise operation (<75dB).
Fixture plates feature lead-wire slots to avoid wire tangling or disruption during processing.
Adjustable conveyor speed: up to 20m/min.
Functionality:
Performs automatic folding, cutting, forming, and insertion of insulation paper into stator slots.
Suitable for various slot shapes on a single machine.
Dual-edge chamfering to prevent wire interference.
Integrated servo and pneumatic systems for precise control.
Specifications:
Multi-strand winding with rotating mold and robotic wire laying.
Winding speed and mold movement fully controlled via HMI.
Servo-controlled parameters: winding speed, mold drop height, wire positioning, wedge forming, etc.
Quick changeover time: ≤80 minutes.

Features:
Modular mold design allows rapid model switching and precise stack length adjustments.
Servo-driven upper/lower molds and coil height forming for enhanced flexibility.
Fast tooling change and user-friendly operation.
Advantages:
In/out sliding tables with automatic loading/unloading.
Automatic knotting and high-speed servo/pneumatic drive.
Customizable needle angle and slot-by-slot rotation via HMI for precise lacing.
Testing Functions:
Fully integrated design optimized for automatic production lines.
Configurable test parameters: resistance, insulation, hi-pot, etc.
Supports connection with MES for data tracking and traceability.
High efficiency and user-friendly operation software.

This EV stator production line supports a wide range of motor types, including:
Electric vehicle motors
Hub motors
DD BLDC motors
Compressor motors
Vacuum cleaner motors
Washing machine motors
Power tool motors
Custom industrial EV stators

About NIDE - Your Reliable Partner in Motor Manufacturing Equipment
NIDE Group specializes in the R&D and manufacturing of motor production machinery. We offer a full range
of solutions including standalone machines, fully automatic production lines for armature and stator, and
complete motor assembly lines. With over a decade of experience, we support clients with high-efficiency
equipment and tailored automation solutions for various motor types.
Our product portfolio also includes motor components such as commutators, ball bearings, carbon brushes,
insulation paper, shafts, magnets, cooling fans, and motor covers. In addition, NIDE provides technical consulting,
project design, and turnkey services to help clients optimize their motor manufacturing processes.

NIDE machines are widely used in the production of various motor types, including:
AC motors / DC motors / BLDC motors / universal motors / induction motors
Single-phase and three-phase motors
Common application fields:
Household appliances: washing machines, air conditioners, vacuum cleaners, electric mixers,
electric shavers, hair dryers, electric toothbrushes
Industrial equipment: pumps, compressors, power tools, fans, coolers
Automotive: electric vehicles, hub motors, alternators
NIDE helps manufacturers build efficient, automated motor production lines for both high-volume
and customized projects. More information please check our New Website: www.nidegroup.com.
Global Service & Support
NIDE offers global installation support, training, and after-sales services. Our engineering team ensures
smooth machine integration and continuous production performance. Contact us for technical consultation
for guidance on equipment selection.

Contact Us
marketing8@nide-group.com (Head of Electric Machinery and Equipment)
emarketing@nide-group.com (Head of Motor Parts)

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