Products
Model :ND-LHL-QSFA-F
Brief Introduction : The turning machine is used for armature commutator outer surface turning, it adopts three-axis servo control and is suitable for continuous production of three shifts.
Features and Application:
1. The turning machine is used for armature commutator outer surface turning
2. Single cutter , can turn more than one time
3. Positive knife
4. Three-axis servo control
5. Belt vertical pressing down mechanism
6. Loading and unloading: manual loading and unloading
7. The armature commutator turning machine is suitable for continuous production of three shifts.
8. An actuator can be moved in any state of production or standby, automatic and step operations can be inter-converted.
9. Manual loading/unloading production armature.
Function:
1. Turning can be set between 1 and 4 cuts, and the parameters can be set separately: turning amount, cutting speed, belt speed, etc
2. The oil pump fills V-block with oil automatically and quantitatively. The touch screen controls the lubrication time and refueling times
3. It can be used for component debugging or control of single actuator under production condition. Single operation, automatic operation and step operation can be converted to each other
4 .Remind operators to replace vulnerable parts: turning tool, V block and belt
5. Allow fine adjustment of the Angle between the belt and rotor shaft
6. Total 100 rotor turning parameters can be saved in HMI.
7. The current parameters are displayed dynamically while production: shift output, cumulative output, production timing, etc
8. Abnormal operation has automatic alarm: touch screen alarm, buzzer alarm and alarm light alarm
Main specification：
Name | Parameter | Remark | |
1 | Armature OD | Ф20~Ф60 mm | Can process up to Ф82 mm（Minor changes are needed） |
2 | Armature stack length | 10~100 mm | |
3 | Shaft length | 50~250 mm | |
4 | Length of shaft at commutator end | 6~80 mm | |
5 | Shaft diameter at commutator end | Ф3~Ф12 mm | |
6 | Commutator diameter | Ф12~Ф42 mm | |
8 | Commutator roundness | ≤0.003mm | The commutation material is Ag Cu, Surface hardness of shaft≥HRC45 Shaft Roundness at the bearing position≤1.5u Armature balance control |
9 | Commutator bar-bar roundness | ≤0.002mm | |
10 | surface roughness | Ra 0.4 ~ Ra 1.0 | as requirement |
11 | Maximum cutting amount | Max 0.12mm for the first cutting | Direction at commutator diameter |
12 | Armature speed regulation range | Max 3000rpm | Touch screen setting |
13 | Z direction Feeding speed | Stepless adjustable | Touch screen setting |
14 | Z direction cutting return speed | non-adjustable | Internal programming |
15 | Z direction cutting length | 4 different turning lengths can be set | Touch screen setting：Max 30mm |
16 | Z direction stroke | Max 40mm | |
17 | X direction cutter feeding speed | Stepless adjustable | Touch screen setting |
18 | X direction cutting return speed | non-ajustable | Internal programming |
19 | X direction feeding accuracy | Min 0.002mm | Touch screen setting |
20 | Cutter compensation volume | Min 0.002mm | Manual touch screen setting |
21 | Rotor rotation during turning | positive | Observe the rotor rotation along the axis of commutator：CW |
22 | Air pressure | Pressure 4~6kg/cm2 | |
23 | V-block material | Artificial PCD diamonds | |
24 | Turning tool material | Artificial PCD diamonds | |
25 | Turning tool type | Wide blade | 12 degrees right/ left deviation |
26 | Machine power | 6KW | Industrial vacuum cleaner power：2.2KW Deburring machine power：0.2KW |
27 | Power | AC380V 50/60Hz | Industrial vacuum cleaner：AC380V 50/60Hz Deburring machine：AC220 50/60Hz |
28 | Machine weight | About 1100Kg | Does not include vacuum cleaner and deburring machine weight |
29 | Workpiece operation height | 950mm±50 | The rotor center is high from the ground center |
30 | Production efficiency | 2200-2500pcs/shift | 10-12 sec/pc |
31 | Dimension | 1100mm（length） x 900mm（width）x 1600mm（height）3 | |
The commutator turning machine picture show：
About Motor armature manufacturing
Motor armature / rotor manufacturing production assembly line including: shaft pressing machine, end cover pressing machine, commutator pressing machine, armature insulation paper inserting machine, armature winding machine, commutator hot stacking machine, armature wedge inserting machine and armature testing machine, ball bearing inserting machine, and worm shaft inserting, NIDE can supply and manufacture about then ,and all the process will be done by machine automatically. Operator only needs to do loading and unloading.
About NIDE
Nide is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.We can supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover,etc.We also provide technical support and consulting, project support and turn-key service for some motor manufacturing.
Our machine's application
Our machines are mainly applied to induction motors, BLDC motor, universal motor, three phase motor, single phase motor, AC motor, DC motor, such as washing machine motor, air conditioner motor, pump motor, cooler motor, alternator motor, fan motor, ceiling fan motor, compressor motor, power tool motor, vacuum cleaner motor, mixer motor, series motor, electrical car motor, wheel hub motor, electric toothbrush motor, hair dryer motor, electric shaver motor,etc.
Contact us
Motor Manufacturing Solution
Email : emarketing@nide-group.com; marketing8@nide-group.com;
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