Products
Model :ND-LWD-100MSJ
Brief Introduction : The commutator spot welding machine is used for motor armature rotor commutator hot staking and the spot welding machine is suitable for three shifts continuous production，greatly improve production efficiency.
Hotstaking Machine Features：
1. The commutator spot welding machine is used for motor armature rotor commutator hot stacking
2. The commutator hot staking machine is suitable for three shifts continuous production
3. Production efficiency：shift output is about 1500
4. Spot welding machine Loading method: manually loading/unloading
5. Dynamic display the parameter, including the shift output, accumulate output, cycle time,etc., if there is abnormal during production, the HMI will alarm
6. It has production(jog and auto) and commissioning mode
7. The parameter can be saved as per the armature model No., call-out the welding parameter through the Miyachi power source
8. It has welding limit function to remind operator to change the tungsten rod in time
Commutator hotstaking Process：
1. Manually place the armature on the V block, positioning,
2. start the machine,
3. machine clamp the armature,
4. positioning cylinder withdraw,
5. servo motor executes indexing compensation angle,
6. automatically indexing, automatically welding, automatically detecting the welding pressure and do the related treatment,
7. manually take the welded armature away from the V block
Main introduction and parameters：
Product name | Armture commutator hotstaking machine |
Loading method: (choose any one from the following three methods) | 1.Manually loading/unloading 2.Manually push guide rail to load/unload 3.Cylinder loading/unloading |
Indexing method： | servo indexing |
Commutator type: | hook or riser |
Wire diameter： | φ0.2mm-φ1.0mm |
Armature diameter： | φ20mm-φ60mm |
Stack length： | 10mm-60mm |
Shaft length： | 50mm-250mm |
Commutator diameter： | φ10mm-φ40mm |
Shaft diameter： | φ3mm-φ17mm |
Commutator hook/riser number： | ≥3 |
Zero finding method： | manually place armature, cylinder drive one block for positioning |
Pressure control method: | spring + cylinder + pressure detection |
Welding head cooling method: | water cooling |
Parameter setting： | set on the touch screen and power source , Parameter also can be set |
Power source control method: | close loop feedback, high accuracy , inversion |
Compressed air pressure： | 4kg/cm2-6kg/cm2 |
Welding source power： | three phase AC380V±10% 50HZ 40KW |
Water cooler power: | three phase AC380V±10% 50HZ |
Machine weight： | 800kg（for reference） |
Dimension： | 785（L）x 910（W）x 2100（H）mm 3 (for reference) |
Inverter welding power supply operation process
Other requirement：
Machine height: 2100mm height from the ground, the gap between machine bottom and ground is 150mm
The armature commutator hotstaking Machine is assembled with safety curtain, double-palm start
The spot welding machine can set safety password on the HMI to avoid wrong operation
Equip with transformer if necessary to control the voltage fluctuation
The armature after commutator hotstaking process
The armature commutator hotstaking machine Related Equipments display 
About Motor armature manufacturing
Motor armature / rotor manufacturing production assembly line including: shaft pressing machine, end cover pressing machine, commutator pressing machine, armature insulation paper inserting machine, armature winding machine, commutator hot stacking machine, armature wedge inserting machine and armature testing machine, ball bearing inserting machine, and worm shaft inserting, NIDE can supply and manufacture about then ,and all the process will be done by machine automatically. Operator only needs to do loading and unloading.
About NIDE
Nide is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.We can supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover,etc.We also provide technical support and consulting, project support and turn-key service for some motor manufacturing.
Our machine's application
Our machines are mainly applied to induction motors, BLDC motor, universal motor, three phase motor, single phase motor, AC motor, DC motor, such as washing machine motor, air conditioner motor, pump motor, cooler motor, alternator motor, fan motor, ceiling fan motor, compressor motor, power tool motor, vacuum cleaner motor, mixer motor, series motor, electrical car motor, wheel hub motor, electric toothbrush motor, hair dryer motor, electric shaver motor,etc.
Contact us
Motor Manufacturing Solution
Email : emarketing@nide-group.com; marketing8@nide-group.com;
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