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2 Stations BLDC stator needle winder coil winding machine

Model number:ND-S2W01N
Introduction:The BLDC stator needle winding machine is suitable for range hood motor, hair curler motor, servo motor, brushless household motor, stepper motor, fan motor, Ceiling fan motor,bladeless fan motor, brushless power tools, brushless medical equipment and other types of DC brushless motor.

Product video

  • Specification
  • Product overview:

    The double stations motor stator coil winding machine is used for the BLDC motor manufacturing, adopts a double-station design for multi-pole stator coil winding.Each action cycle will wind 2 stators at the same time, Only manual loading is required, the coil winding machine automatically clamps the mold, which reduces the labor intensity and greatly improves the production efficiency. Multiple tap (can be set by screen), wire clamping and wire cutting can be realized during winding process.The number of slots and the number of turns can be set by man-machine interface; all aluminum alloy (anodizing treatment) plus imported acrylic protection;electrical control ,setting and display by PLC, display and servo motor ,it is very safe and reliable.


    Application:

    The BLDC needle winding machine is especially suitable for range hood motor, hair curler motor, servo motor, brushless household motor, stepper motor, fan motor, Ceiling fan motor,bladeless fan motor, brushless power tools, brushless medical equipment and other types of DC brushless motor.

     

    Function and Characteristics:

    1、For multi-pole BLDC stator coil winding, manual loading and unloading, automatic clamping, winding and shearing;

    2、The frame adopts thickened 4080 aluminum profile, and the table plate adopts cast iron to absorb vibration, even when winding at high speed, the vibration is very small.

    3、Tooling and fixture parts adopt downward positioning mode, stable positioning and reliable tightening.

    4、Wire clamping and wire cutting, line part structure compact, wire clamping and wire cutting is completed at one time;

    5、Different stator and winding parameters can be quickly switched through the HMI to adapt to different stator requirements.

    6、Quick change-overof tooling;(20 minutes with proficiency)

    7、Full aluminum alloy protection

    8、PLC control, fault display

    9、The wire tightness is moderate, no injury, no breakage, ect.

    10、Equipment safety index: accord with CE standard.

     

    Specification:

    Product name:  Double Stations BLDC Stator Needle Coil Winding Machine 
    Wire diameter:φ0.13—φ1.2 mm(Other specifications can be specially designed)
    BLDC Stator ID:φ25—φ60 mm  (Other specifications can be specially designed)
    BLDC Stator OD:φ60—φ200 mm (Other specifications can be specially designed)
    BLDC stator stack length:

    10-80mm(Standard stroke

    100-200mm(Long stroke, special customization))

    Spindle speeds:0--600 RPM (adjustable)
    Applicable pole number:multipolar

    Winding working stations:

    Double two
    Voltage:380V/50HZ Three phase four wires
    Air pressure:0.5--1MPa
    Power:20KW
    Servo mechanism:One 3KW Indexing Motor

    One 3KW Winding Motor with Brake

    750W or two wiring motor

    Cycle time:Depending on the winding parameters
    Noise:Below 60-70 decibels
    Weight:500KG
    Dimension:1100*1300*1700mm(Length * width * height) 


    Main configuration:

    Control system: Yaskawa  

    Servo:  Yaskawa

    Remote IO module: Yaskawa (Support for remote diagnosis function)

    Display screen: Kinco

    Cylinder:  SMC          

    Electromagnetic Valve : SMC(Better configuration )     

    Bearing: NTN

    Ball screw,Linear slide: TBI   

    Coupler: SUNWOOD

     

    Picture show:

    1. Stator needle coil winding machine internal display

    needle winding machine BLDC stator coil winding machine

    2. Brushless stator display completed by winding

    BLDC stator needle winding machine needle coil winder

    The BLDC stator needle winding machine youtube video: