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Better configuration bldc stator needle winding machine

Model number:ND-S2W01
Introduction:This double stations stator needle winding machine is suitable for BLDC motor stator winding,adapts servo positioning and double stations design,can automatically twine wire head and wire end,wind, array wire,index, clamp and cut wire, de-molding.

Product video

  • Specification
  • ND-S2W01 Double stations BLDC  stator needle winding machine / coil winder/ needle winder


    Product overview:

    The stator coil winding machine is s aimed at the BLDC motor manufacturing, adopts double stations, Mainly used for multi-pole stator winding.Each action cycle will wrap 2 stators, greatly improve the production efficiency, manual feeding, automatic clamping die, reduce labor intensity;Multiple tap (screen setting), wire clamping and wire cutting can be realized during winding process.The number of slots and cycles can be set by man-machine interface; all aluminum alloy (anodizing treatment) plus imported acrylic protection;Electric by PLC, display, servo motor control, set, display safe and reliable.


    Function and Characteristics:

    1、For multi-pole stator winding, manual loading and unloading, automatic clamping, winding and shearing;

    2、The frame adopts thickened 4080 aluminum profile, and the table plate adopts cast iron to absorb vibration, even when winding at high speed, the vibration is very small.

    3、Tooling and fixture parts adopt downward positioning mode, stable positioning and reliable tightening.

    4、Wire clamping and wire cutting, line part structure compact, wire clamping and wire cutting is completed at one time;

    5、Different stator and winding parameters can be quickly switched through the HMI to adapt to different stator requirements.

    6、Quick change-overof tooling;(20 minutes with proficiency)

    7、Full aluminum alloy protection

    8、PLC control, fault display


    Application

    The BLDC needle winding machine is especially suitable for ceiling fan motor, bladeless fan motor and BLDC motor stator winding.


    Specification:

    Dimension :1100*1300*1700mm(Length * width * height)
    Weight :500KG
    Servo mechanism :

    One 3KW Indexing Motor

    One 3KW Winding Motor with Brake

    750W or two wiring motor 

    Voltage :380V/50HZ Three phase four wires
    Stack length :

    10-80mm(Standard stroke)

    100—200mm(Long stroke, special customization)

    Spindle speeds :0---600 RPM adjustable
    Air pressure :0.5---1MPa
    Wire diameter :φ0.13—φ1.2 mm(Other specifications can be specially designed)
    Applicable pole number :multipolar
    Stator ID : φ25—φ60 mm  (Other specifications can be specially designed)
    Stator OD :φ60—φ200 mm (Other specifications can be specially designed)
    Power :10KW


    Main configuration :

    Control system :Yaskawa  
    Servo :Yaskawa 
    Remote IO module :Yaskawa (Support for remote diagnosis function)
    Display screen :Kinco
    Cylinder :SMC  
    Electromagnetic Valve :SMC(Better configuration )  
    Bearing:NTN
    Ball screw,Linear slide :TBI
    Coupler:SUNWOOD


    Technical requirements to be achieved by products:

    Winding method:It is based on the pattern of winding and the object.

    The line is loose and tight, no injury, no breakage, ect.

    The product is tested in brine within 10 Ma per minute.

    Equipment safety index: accord with CE standard.

    Cycle time:Depending on the winding parameters

    Noise:Below 60-70 decibels


    The BLDC stator needle winding machine picture show

    bldc stator winding machine

    The BLDC stator after winding picture show:

    bldc stator coil needle winding machine

    BLDC motor winding machine automatic stator coil winder

    About Motor stator manufacturing

    Motor stator manufacturing production assembly line including paper inserting machine, coil winding machine, coil winding inserting machine, lacing machine, forming machine and testing machine.NIDE can supply and manufacture about then ,and all the process will be done by machine automatically. Operator only needs to do loading and unloading. 

    stator manufacuturing machine

    About NIDE

    Nide is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.We can supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover,etc.We also provide technical support and consulting, project support and turn-key service for some motor manufacturing.

    motor manufacturing machine

    Our machine's application

    Our machines are mainly applied to induction motors, BLDC motor, universal motor, three phase motor, single phase motor, AC motor, DC motor, such as washing machine motor, air conditioner motor, pump motor, cooler motor, alternator motor, fan motor, ceiling fan motor, compressor motor, power tool motor, vacuum cleaner motor, mixer motor,  series motor, electrical car motor, wheel hub motor, electric toothbrush motor, hair dryer motor, electric shaver motor,etc.

    motor application

    Contact us

    Manager: Annie    

    Tel :    0086-574-87295639

    Mob : 0086-13738869026    

    Email :  sales@nide-group.com; emarketing@nide-group.com

    Address:14-5, East Kemao Center, No.100 Xiangyun Road, Hi-tech District, Ningbo, China

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