This production line is suitable for brushless motor stator production. It consists of paper inserting machine, end insulation board inserting machine, needle winding machine, stator tester, tracing system and belt conveyor. Operator fill material, each process is completed automatically, automatically transfer the stator to next process. The processing parameter can be set and saved on HMI, and can be called out at any time. It features High intelligent, high automation, high efficiency and low noise.
The machine has remote diagnosis function.
Stator OD: 50-150mm
Stator ID: 30-90mm
Stack length: 20-60mm
Winding speed: Max. 1000RPM
Wire diameter: 0.25-1.1mm
Voltage: 220V±10%, AC (50Hz/60Hz)/380V±10%, AC (50Hz/60Hz)
Working pressure: 0.5-0.7Mpa
Winding method: needle winding
III.BLDC motor stator machine introduction
The brushless motor stator insulation paper inserting machine
It adopts mechanical driven system, servo system and pneumatic system. As a result, the machine can automatically do positioning, pressing, paper feeding, paper forming, paper pushing. The paper edge can be auto chamfered so as to solve the winding problem caused by paper, and improve the percent of pass of stator. This machine is easy to operate, of high automation, and suitable for series motor, BLDC motor and stepping motor stator.
BLDC insulation board end palte pressing machine
a. Double palm start buttons, operation panel is at the front side of the machine;it is very easy to operate
b. Adapts emergency button, once it has emergency situation, press down this button, machine will stop working immediately, it enhance the safety and reliability;
c. Material conveyor and machine height can be adjusted;In the material conveyor with a cylinder to prevent NG parts into the next process;
d. Add 2 insulation panels to the left and right of the machine.
e. Manual loading, automatic unloading, can be connected to automatic lines.
f. Piston cylinder pressing down stroke is adjustable, helpful for protecting the end plate from bearing too much pressure;
g. There is guiding device, during pressing, there is no axis direction rotation;
h. There is filter pressure reducing valve, pressure is adjustable.
BLDC motor stator needle winding machine
This needle winding machine is suitable for winding BLDC stator. It equips with servo system. It can automatically intert wire end, winding, arraying, indexing, cutting, demolding. This needle winder is designed with two working station. Machine movement is pre-set in the touch screen. All the winding data can be shown on the touch screen during machine running. During running, machine will alarm if something goes wrong.
The BLDC stator manufacturing production line youtube video
About Motor stator manufacturing
Motor stator manufacturing production assembly line including paper inserting machine, coil winding machine, coil winding inserting machine, lacing machine, forming machine and testing machine.NIDE can supply and manufacture about then ,and all the process will be done by machine automatically. Operator only needs to do loading and unloading.
Nide is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line.We can supply the full range of motor components such as commutator, ball bearing, carbon brush, insulation paper, shaft, magnet, fan, motor cover,etc.We also providetechnical support and consulting, project support and turn-key service for some motor manufacturing.
Our machine's application
Our machines are mainly applied to induction motors, BLDC motor, universal motor, three phase motor, single phase motor, AC motor, DC motor, such as washing machine motor, air conditioner motor, pump motor, cooler motor, alternator motor, fan motor, ceiling fan motor, compressor motor, power tool motor, vacuum cleaner motor, mixer motor, series motor, electrical car motor, wheel hub motor, electric toothbrush motor, hair dryer motor, electric shaver motor,etc.