Fully automatic stator production line design feature
Operator needed for this stator production line is far less than other machines or lines. The reduction of labor force will not affect the productivity. With a lower labor cost, and high productivity, this stator line improves the competitiveness for motor manufacturers.
Stator line main feature
1.This production line is consisted of two parts, conveyor and stand-alone machines respectively. The stator transferring and transforming process is fulfilled by mechanical arm between conveyor and stand-alone machines. While machine action is accomplished by handshaking control between conveyor and stand-alone machines.
2.Each working station of this stator line has a self-contained control function, and can work independently.
3.The conveyor is equipped with an independent control system. It can lift, position, and stop stators.
4.With an automatic positioning function, the paper inserting station can load and unload stators.
5.Mechanical robot is used to connect the paper inserting station and auto coil inserting station during production. It is stable during running. Stator position put by the mechanical arm is more accurate.
6.Mechanical arm is used to connect the forming station and conveyor during production.
7.Mechanical arm is used to connect the lacing station and conveyor during production. Lacing and knotting process can be automatically done.
8.This stator line can automatically test the stator, then it will judge the qualified and unqualified stators so as to do next process.
This stator production line is consisted of several machines, paper inserting machine, stator coil winding and coil inserting machine, lacing machine, forming machine.
Technical data of stator paper inserting machine:
Stator stack length: 20~90mm
Stator OD: max 135mm
Stator ID: 20~90mm
Folding height/width: 2~4mm/4~7mm
Insulation paper thickness:0.188~0.35mm
Power: 380V/50/60HZ 0.75KW
Machine weight: ≈200kg
Machine dimension: (L)1200*(W)650*(H)1100mm
Main technical data of stator coil winding and coil inserting machine
Height of Coil：3
Winding inserting mode：chained /same core
Power supply：380V 50/60Hz 15Kw
Technical data of stator lacing machine
Height of Coil：≤65mm
Pitch time：≤14s/pc（24 slots）
Power supply：380V 50/60Hz 6Kw
Technical data of forming machine
Stator ID: 30~110mm
Stator OD: Max. 160mm
Stator stack length: 20~200mm
Winding overhang: Max 45mm
Displacement of cylinder: 20L/min
Power: 380V/50/60HZ 3.75KW
Machine weight: about 500Kg
Machine dimension: (L)1300*(W)1000*(H) 2400mm