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Motor stator automatic manufacturing production line

Model number:ND-DZX1
Introduction:This stator production line is consisted of several machines, paper inserting machine, stator coil winding and coil inserting machine, lacing machine, forming machine.

Product video

  • Specification
  • Fully automatic stator production line design feature

    Operator needed for this stator production line is far less than other machines or lines. The reduction of labor force will not affect the productivity. With a lower labor cost, and high productivity, this stator line improves the competitiveness for motor manufacturers.

     

    Stator line main feature

    1.This production line is consisted of two parts, conveyor and stand-alone machines respectively. The stator transferring and transforming process is fulfilled by mechanical arm between conveyor and stand-alone machines. While machine action is accomplished by handshaking control between conveyor and stand-alone machines.

    2.Each working station of this stator line has a self-contained control function, and can work independently.

    3.The conveyor is equipped with an independent control system. It can lift, position, and stop stators.

    4.With an automatic positioning function, the paper inserting station can load and unload stators.

    5.Mechanical robot is used to connect the paper inserting station and auto coil inserting station during production. It is stable during running. Stator position put by the mechanical arm is more accurate.

    6.Mechanical arm is used to connect the forming station and conveyor during production.

    7.Mechanical arm is used to connect the lacing station and conveyor during production. Lacing and knotting process can be automatically done.

    8.This stator line can automatically test the stator, then it will judge the qualified and unqualified stators so as to do next process.

     

    Fully automatic stator production line

    This stator production line is consisted of several machines, paper inserting machine, 

    stator coil winding and coil inserting machine, lacing machine, forming machine.


    stator paper inserting machine

    Technical data of stator paper inserting machine:

    Stator stack length: 20~90mm

    Stator OD: max 135mm

    Stator ID: 20~90mm

    Folding height/width: 2~4mm/4~7mm

    Insulation paper thickness:0.188~0.35mm

    Efficiency≈0.5s/s

    Power: 380V/50/60HZ 0.75KW

    Machine weight: ≈200kg

    Machine dimension: (L)1200*(W)650*(H)1100mm


     stator coil winding and coil inserting machine

    Main technical data of stator coil winding and coil inserting machine

    Stator OD≤φ150mm

    Stator ID≤φ110mm

    Stack Height30-120mm

    Height of Coil3

    Appropriate Wireφ0.18-φ1.2mm

    Winding inserting modechained   /same core

    Pitch time≤40s/pc

    Air Pressure0.6-0.8MPa

    Power supply380V   50/60Hz 15Kw

    Weight ≈4000Kg

    Dimension(L)2000×(W)1300×(H)2300mm


    automatic four stations stator coil lacing machine.jpg 

    Technical data of stator lacing machine

    Stator ODφ40-φ160mm

    Stator ID≤100mm

    Stack Height30-160mm

    Height of Coil≤65mm

    Pitch time≤14s/pc24 slots

    Air Pressure0.4-0.6MPa

    Power supply380V   50/60Hz 6Kw

    Weight≈1500Kg

    Dimension(L)2000×(W)1100×(H)1900mm

     

    stator coil forming and shaping machine.jpg

    Technical data of forming machine

    Stator ID: 30~110mm

    Stator OD: Max. 160mm

    Stator stack length: 20~200mm

    Winding overhang:  Max 45mm

    Displacement of cylinder: 20L/min

    Power: 380V/50/60HZ 3.75KW

    Machine weight: about 500Kg

    Machine dimension: (L)1300*(W)1000*(H) 2400mm


    The Motor stator automatic manufacturing production line working video